Oq of glasslined reactor oq operational qualification. Taiji is one of the premier glass lined steel equipment manufacturers in the world. The k type glass lined reactor is a reactor designed with separable cover and body. Reactor used is glass lined reactor and length is 1950mm. Generally, this pressure vessel is suitable for the small capacity chemical processing works. One of such measurement of ph in reactor as explained below. This essential reference guide offers key tips and instructions on topics such as gasketing, startup, jacket cleaning, and more youll want to have this manual handy if you are a. Advantages of the glasslined measurement technology. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glasslined reactor where the effects of the chemical attack enhance those of abrasion. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality.
Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. The stainless steel reactor is composed of the kettle body, the cauldron cover, the jacket, the agitator, the transmission device, the shaft sealing device and the support, etc. With the most trustworthy metallic volume cylinders we have secured a noticeable position in the market by giving glass lined reactor to all commercial customers. The cover is fastened to the body using clamps, with gaskets between them. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies. Materials between the glass lined wall and the batch 320f and 482 0f may be safely is at 356 f, the fluid introduction charged into the vessel. Glass lined reactors ae twopart design sgl manufacture a range of glasslined reactor designs in a variety of materials, specifically stainless steel and carbon steel. When its hot thaletec solutions for your glasslined reactors.
Used glass lined reactor, used reactors perry videx llc. The optimix reactor is a patented design that optimizes the mixing performance of glasslined reactors by integrating three baffles on the vessel wall. A customized inspection and maintenance program will minimize operational. A glasslined reactor is a costefficient solution for a pressure and corrosive resistant chemical reactor. With approximately 160 liter glass lined reactor with removable dished top and dished bottom heads. These glass lined reactors are widely used in all food and pharmaceutical industries for presenting the solution of. This range of reactors meets every standards and is able to cover all your needs whatever your process. Pfaudler manufactures the highest quality glass lined equipment, including reactors, vessels, columns, mixers. Glasslined equipment is a corrosion resistant material used in varying processes of operation from production of pharmaceuticals to specialty chemicals and polymers. Fastest glasslined temperature probe permits exact reactor temperature regulation no sealing elements optimal operational reliability long service life, excellent longterm stability and maintenance free. Glass lined reactors technical info mechanical kk technical info mechanical. Quite often assemblies like simple distillation unit, reaction distillation unit, fractional distillation.
This section introduces furnaces and refractories and explains the various design and operation aspects. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glass lined reactor where the effects of the chemical attack enhance those of abrasion. Glass lined vessel inspection procedure glasslined technologies. Glass lined jacketed vessels are equipped with a vent coupling at the top of the jacket shell and a drain coupling in the lower jacket expansion diaphragm near the vessel outlet. Our glasslined reactors have been at the heart of chemical operations for over a century. Maintenance and repair of glasslined equipment chemical. The optimix reactor is a patented design that optimizes the mixing performance of glass lined reactors by integrating three baffles on the vessel wall.
Spark testing is an important maintenance technique used on glasslined equipment. Dont us spark testers other than those recommended by the manufacturer spark testing is an important maintenance tool for glasslined. A good preventative maintenance program will include scheduled inspections. Each method of construction has its own advantages for process and operation considerations. The reactors in the ae design are characterized by a main flange gasket with the same diameter as the total reactor. Charging of the reactor when introduction of a heating or the glass lined wall or fluid in the cooling fluid into the jacket. Manufacturers of pharma glass glass lined equipment. Lead glass installation standard requires special care lx57b lead glass light transmission 1.
Mechanical seals pfaudler has several designs available for wet, dry, contacting and noncontacting mechanical seals. Glass lined vessel inspection procedure glasslined. Advantages of the glasslined measurement technology technology glass lining is a unique composite material that optimally combines the advantages of steel and glass. Hi, can any one suggest me what could be the test cases applicable for glasslined reactors for api facility. Tantalum and teflon repair parts glasslined technologies inc. Impeller agitator and baffle equipped with dr2 temperature probe. Glass lining technologies the properties of glass lining email850p email800 email350. As a result, it not only offers outstanding protection against many aggressive media, but it is also abrasion, pressure and temperatureresistant. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive ped are. Professional solutions in glass lining 6 estrella ag switzerland glass lined process equipment and piping trella. Pfaudler reactors should be inspected periodically to insure. Reaction units are primarily manufactured from glasslined steel, borosilicate 3. Glass lined steel equipment is used in a wide range of chemical processes that involve harsh chemicals, including the production of pharmaceuticals, specialty chemicals, agricultural products and polymers.
Glass lined reactors are used instead of glass reactors specially when scale of operation is large and relatively high pressure steam is to be used as heating media. The table of the thermal shock resistance of glass lined parts considers this reduction. A stepbystep guide to glasslined equipment inspection. Magdrive mst top entry glass lined reactor agitator benefits magdrive construction eliminates the mechanical seal cipsip with the vessel 100% leakproof design prevents product contamination provides operator safety adapts to existing gl vessels no maintenance design specifications wetted parts in glass lined and in. Nevertheless, it allows a comparison between glasses, showing 3009 glass advantageously. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated. Standard unit glass reactor jacketed mixing reactor. The recommended practice is to connect the top vent line with a valve and vent whenever liquid is first injected into the jacket.
Materials between the glass lined wall and the batch 320f and 482 0f may be safely is at 356 f, the fluid introduction. A furnace is an equipment used to melt metals for casting or to heat materials to change their shape e. Below options are available for jacketed glass reactor unit. Glass lined conical vacuum dryers150 ltrs to 4500 ltrs. Fastest glass lined temperature probe permits exact reactor temperature regulation no sealing elements optimal operational reliability long service life, excellent longterm stability and maintenance free. Pfaudler invented glass lined steel and is the leading global provider of glass lined reactors and corrosion resistant equipment for the pharmaceutical, chemical, and processing industries. Glasslined steel allowable thermal shock is dependent on vessel temperature. One of our service technicians will go to your facility to repair your equipment. Click here for full pdf version of this article includes all graphs, charts. These are robustly designed and manufactured to stand up to very harsh environments. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor to carry out maintenance and parts replacement. Glasslined equipment designed for higher temperatures page 4. Glasslined steel equipment is used in a wide range of chemical processes that involve harsh chemicals, including the production of pharmaceuticals, specialty chemicals, agricultural products and polymers.
Internally rated for 21 barg full vacuum working pressure. In bioscience companys ph is used at various places including glass lined reactor for product efficiency. Our technicians provide complete glass lining inspection services to ensure that your reactor is in proper condition for safe and efficient. Reactor, maintenance, glasslined equipment, service. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive ped are available on request. Advantages of glass lined reactors standard glass lining. A customized inspection and maintenance program will minimize operational and performance problems with glasslined equipment. An accurate estimate of the vessel service life can be made as glass thickness is recorded. Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications. Good documentation practice gdocp oq operational qualification anilkumar 20091031 06. Damage to the glass lining can occur during some inspection techniques if. Approximately 2 hp drive motor and reduction gearbox for 3blade retreat curve agitator with mechanical seal and pressure feed pot. Extend the life of your equipment reactor or equipment inspection. Other materials such as steel alloys or reactive metal solutions ti, ta.
Advantages of glass lined reactors a reactor is essentially an industrial pressure cooker, where the contents such as pharmaceutical powders and apis are sealed and transformed, under pressure andor temperature, to a new desired substance. The benefits of glass and glasslined steel reactors. The production of glasslined reactors at pfaudler duration. Maximum allowable thermal shock 3009 glass example 1 example 2 charging of the reactor when introduction of a heating or the glasslined wall or fluid in the cooling fluid into the jacket. Operation and cleaning of glass lined reactor capacity. Nonflameproof or flameproof motor, 192 rpm with speed regulator. When feasible, you can send your damaged equipment to sge and we will repair it at our new 40,000 sq. The strong glasslined equipment prevents materials exposed to harsh chemicals, such as acids, alkalis, water, and other chemicals, from becoming corroded and causing failure within the pressure equipment.
All thaletec glass linings available glasslined reactors of thaletec offer excellent resistance to corrosion, abrasion, pressure, water vapor, thermal shock, and wear. In most cases, we can give our customers two or three different options on how to repair their damaged equipment. Capacity gallons working 750 1,000 1,500 2,000 per inch of s. A customized inspection and maintenance program will minimize operational and performance problems with glass lined equipment.
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